EXOS Fracture Braces
September 08, 2025
Everything You Need to Know About EXOS Braces: A Revolutionary Approach to Orthopaedic Support and Fracture Management
When it comes to orthopaedic injuries, the right support system can make a world of difference in recovery time and comfort. Traditional casting and bracing methods, while effective, often fall short in terms of comfort, hygiene, and adaptability. Enter EXOS Braces—a game-changing innovation in the world of orthopaedic care.
In this blog post, we’ll explore what EXOS braces are, how they work, and why they’re becoming the go-to solution for both patients and healthcare professionals.
What Are EXOS Braces?
EXOS braces are thermoformable orthopaedic braces made from a high-tech polymer material that becomes pliable when heated and hardens as it cools. This allows the brace to be custom-moulded to each patient’s anatomy, ensuring a perfect fit.
Unlike traditional plaster or fibreglass casts, EXOS braces are lightweight, waterproof, breathable, and fully adjustable—even after initial fitting.
Key Features and Benefits
✅ Custom Fit
EXOS braces are heated and moulded directly to the patient’s body, offering a tailored fit that enhances comfort and support.
✅ Lightweight and Comfortable
Made from durable yet light materials, these braces are easy to wear for extended periods without discomfort.
✅ Waterproof
Yes, you can shower with them! Unlike traditional casts that must stay dry, EXOS braces are water-resistant, reducing the risk of skin irritation or infection.
✅ Adjustable and Re-mouldable
Need a tighter or looser fit as swelling goes down? No problem. EXOS braces can be reheated and adjusted multiple times.
✅ Radiolucent
EXOS braces are X-ray transparent, which means there’s no need to remove the brace for imaging. This allows doctors to monitor healing progress without disruption.
✅ Improved Hygiene
These braces can be removed (if prescribed) for skin care, cleaning, and even rehab exercises, reducing the chances of odours, skin breakdown, or fungal infections.
Who Can Benefit from EXOS Braces?
EXOS braces are used in a wide range of orthopaedic conditions, including:
Wrist and thumb fractures (e.g., scaphoid, distal radius)
Post-operative support
Ligament injuries
Carpal tunnel syndrome
Pediatric orthopaedic conditions
Sports injuries requiring immobilization
They are especially beneficial for athletes, children, and anyone seeking a less cumbersome and more hygienic alternative to a cast.
EXOS vs Fiberglass Waterproof Casts: A Quick Comparison
| Feature | EXOS Braces | Fiberglass Waterproof Casts |
|---|---|---|
| Custom Fit | Fully mouldable to the patient’s anatomy | Limited — shaped with padding underneath |
| Removable (if prescribed) | Yes | No |
| Re-mouldable/Adjustable | Yes — can be reheated and re-shaped | No — once hardened, cannot be altered |
| Waterproof | Yes | Yes |
| Weight | Very lightweight | Heavier than EXOS, but lighter than plaster |
| Radiolucent (X-ray friendly) | Yes | Partial — fibreglass is radiolucent, but padding may obscure imaging |
| Skin Hygiene & Airflow | High — breathable and cleanable | Low — enclosed and can trap moisture |
| Ease of Monitoring Recovery | Can be removed for exams and skin checks | Must remain in place |
| Comfort | High — soft edges and breathable | Moderate — padding may cause pressure spots |
Patient Experience: What to Expect
Getting an EXOS brace is quick and painless. A trained healthcare professional will:
Heat the brace using a special convection oven.
Mould it to the affected area while the material is soft.
Let it cool and harden within minutes.
Adjust the fit with built-in straps or closures.
Depending on your injury and doctor’s recommendation, you may also be allowed to remove the brace at home for short periods.
Final Thoughts
EXOS braces represent a leap forward in orthopaedic care. They offer a more comfortable, hygienic, and functional alternative to even modern fibreglass waterproof casts. Whether you’re recovering from a fracture, managing a repetitive strain injury, or undergoing post-op rehabilitation, EXOS braces provide the support you need—without sacrificing your comfort or lifestyle.
If you think EXOS might be right for you or a loved one, consult your orthopaedic specialist or physical therapist for more information.
Interested in EXOS Braces?
Visit our clinic or remember us when you hear of someone who has hurt their wrist/hand and thinks it could be a fracture. The EXOS can be fitted straight away so there is no need for a plaster ‘backslab’ while the arm is swollen and awaiting an Xray. Simply apply pain free in a few minutes, scan with it on and then remould as swelling reduces as many times as needed.